Master Program, Term 2
Tooling, Guitar Design, Building Elective, Voicing Level 2
CLASS: TOOLING 1
Tools, Cauls and TemplatesTo be a successful luthier you'll need the tools to get the job done. Depending on the areas of building and repair you move into, one of these three packages should fit your needs. If necessary we will custom-build a package to fit your budget. For the rest of the program, you will continue to expand your toolbox by building the cauls, jigs and templates necessary to be a successful luthier so you can hit the ground running wherever you set up shop.
We do not profit from your tool purchase. All tools purchased through the Galloup School of Lutherie are purchased at our cost. In many cases, our suppliers offer student discounts to you while you are attending our school. We strongly recommend you take advantage of our services and purchase your tools at this time in the program. Tool package costs vary depending on tool prices at the time of purchase, and shipping charges will be in addition to the costs of tools.
In addition, there are many specialty tools you will need to perform your job that can't be purchased - you need to make them. You'll have used many of these school-owned items in the program by this point, and have become familiar with them. This is the time to make note of every specialty item used at the Galloup School to create a detailed catalog of what you’ll need once you open your own shop. If needed, our CNC is available for hire to produce all of the jigs and cauls used at the school and they may be customized to your personal instruments design.
CLASS: DESIGN 1
Guitar Layout and Design
Over the next four months, you will design an acoustic guitar, including a detailed layout drawing. You'll be provided with the necessary drafting tools and a checklist of required topics, and you will be graded on your design. This painstaking exercise will give you a solid understanding of guitar layout and design, plus an original instrument you can start building when you've completed the Master Program.
Your guitarmaking skills aren't complete until you've mastered the techniques of building an archtop guitar - one of the most desirable and collectible instruments, and also among the most difficult and fun to build. By the time you have completed this final segment of the Master Program you will have experienced every aspect of guitar building and repair and will have the knowledge necessary to progress as a well-rounded Luthier.
Topics covered:
- Guitar layout and design
- Selecting wood
- Matching top sets
- Matching back and side
- Joining tops and backs
- Top carving
- Bracing top
- Carving F holes
- Tuning the top
- Bending the sides
- Fitting the sides to the mold
- Gluing the head and end blocks
- Fitting the kerfing
- Shaping the side braces
- Scalloping the top bracing
- Assembling the body
- Binding and purfling
- Cutting the dovetail
The archtop neck design includes the handsome details that are traditional on jazz-style guitars: wooden stringers running the length of the neck, and a carved volute on the back of the peghead. You'll build a neck using these classic design elements and learn how they affect tone and strength. Advanced binding work is included too: a bound peghead, bound fretboard, and peghead inlays.
Topics covered:
- Scale length
- Making the fretboard
- Fretboard bindings
- Fretboard inlays
- Truss rod installation
- Cutting the dovetail
- Peghead designs
- Peghead overlays
- Tuner layout and fitting
- Gluing fretboards
- Leveling fretboards using the neck jig
- Fretting
- Shaping necks and heels
- Neck-sets
- Fretboard markers
- Side markers
- Peghead pearl inlay
- Heel cap
CLASS: ARCHTOP 3
Bridge, Pickguard, Tailpiece and Truss Rod CoverLike the most impressive archtops, yours will have a hand-carved wooden tailpiece and bridge, and a pickguard and truss rod cover made of wood. You'll choose wood that matches your fretboard and peghead overlays, and ties together the overall look of your instrument.
Topics covered:
- Tailpiece
- Tailpiece mounting bracket
- Truss rod cover
- Pickguard
- Pickguard mounting brackets
Your archtop is a true acoustic instrument, but most archtop players prefer the added versatility of a pickup. You'll mount a free-floating pickup that secures to the pickguard, learning how to mount electronics to the instrument unobtrusively.
Topics covered:
- Pickup selection
- Pickup placement
- Altering the pickguard to accept the pickup
- Mounting controls to the pickguard
- Output jack placement
CLASS: ARCHTOP 5
FinishingIn finishing, you'll learn how to deal with flame maple back and sides, with the added challenge of an arched top and back. At this point, you'll be impressed by how far you've progressed as a finisher!
Topics covered:
- Scraping binding
- Finish sanding
- Using spray guns
- Advanced masking techniques
- Wash coats
- Spraying a three-tone sunburst
- Clear coats
- Wet sanding
- Buffing
CLASS: ARCHTOP 6
Setup and AssemblySetting up an archtop is significantly different from the other instruments we've covered. You'll now be dealing with a much steeper neck pitch and adjustable archtop style bridge.
Topics covered:
- Final neck sets
- Bridge layouts
- Making the bridge
- Making the tailpiece
- Installing the tuners
- Fitting the tailpiece
- Dressing frets
- Making nuts
- Final setup
- Final buff and polish
The classical guitar is one of most important instruments being played by concert level performers, but in the average guitar market it is widely misunderstood and overlooked. The classical or flamenco guitar has proven to be an outstanding market for me and once I understood its design and its players.
You will be surprised how much you have retained from the past weeks and how far you have progressed as a luthier. The Master Program Classical guitar incorporates many new guitar building techniques that will advance your guitar building skills to a higher level as well as many familiar procedures from previous lessons. In addition repeating these procedures within weeks of your last guitar allows you to perfect your techniques.
CLASS: CLASSICAL 1 Body
In today's market, guitars that have a hand bent cutaway demand the highest price tag. Detail work such as hand cut mitered purflings on the top, back and sides show the talent and commitment to excellence of a true craftsman. Your Master Program Classical will incorporate all of these features plus many new lessons that will elevate you to the next level of guitar building.
Topics covered:
- Classical guitar layout and design
- Selecting wood
- Matching top sets
- Matching back and side
- Joining tops and backs
- Thickness sanding
- Bending the sides
- Bending the cutaway
- Cutting the rosette and soundhole
- Fitting the sides to the mold
- Gluing in head and end blocks
- Fitting kerfing and linings
- Shaping side braces
- Scalloping back braces
- Fan style top bracing
- Assembling the body
- Cutting binding and purfling slots
- Mitering purflings
- Binding
- Cutting the mortise
- Drilling neck mounting holes
CLASS: CLASSICAL 2
NeckOne of the most popular acoustic guitar designs is a slotted peghead with the neck/body joint at the 12th frets. Focusing on this format opens an area of guitar building and tone that are overlooked by other builders. You'll expand your skills by focusing on a different style of neck layout and how it affects the top bracing and tone.
Topics covered:
- Scale length
- Making fretboards
- Binding fretboardx
- Fret markers
- Making the neck
- Peghead designs
- Peghead overlays and laminates
- Cutting a slotted peghead
- Tuner layout and fitting
- Truss rod installation
- Gluing fretboards
- Shaping necks and heels
- Neck sets
- Side markers
- Peghead pearl inlay
- Heel cap and laminate
CLASS: CLASSICAL 3
FinishingBy this time you'll be very familiar with our spray booth, and you'll notice a significant improvement in your finishing technique. We will also cover how to deal with side and back purflings during the finishing process.
Topics covered:
- Scraping binding and purflings
- Finish sanding
- Using spray guns
- Wash coats
- Fillers
- Sunburst
- Clear coats
- Wet sanding
- Buffing
CLASS: CLASSICAL 4
Setup and AssemblyFinal setup and assembly are the means to well-balanced tone, and most people consider these to be the most challenging aspects of the course. The classical guitar setup can prove to be especially challenging in order to get the delicate tone this instrument has to offer.
Topics covered:
- Final neck sets
- Bridge layouts
- Gluing bridges
- Installing tuners
- Fitting bridge pins
- Leveling fretboards using a neck jig
- Fretting
- Dressing frets
- Making nuts
- Making saddles
- Final setup
- Final buff and polish
Using high quality materials, you'll scratch-build a guitar or bass using that reflects the classic lines of some of the finest electrics ever made. In addition, we've added pickup winding to this project, putting you one step closer to building an entirely scratch-built instrument.
CLASS 1: ELECTRIC Electric Body
Wood choice and body design play a large part in the tone of an electric guitar. Play several solidbody guitars unamplified, and you'll notice distinct differences between various wood types. A solidbody that sounds good acoustically will generally sound good amplified. We'll look at the different woods used to make electric guitars, and the effect of different body styles on tone and sustain.
Topics covered:
- Body styles
- Wood choice
- Joining Flame Maple tops
- Joining Mahogony backs
- Pre-routing for electroics
- Gluing up body blanks
- Drilling locating holes
- Routing Jigs and templates
- Routing control cavities
- Routing pickup cavities
- Routing neck joints
- Routing carved tops
- Cutting out body style
- Binding
Just as wood affects the body, when making a neck you have to pay attention to wood choice in order to have a good sounding guitar. You'll learn what makes a neck sound and play great.
Topics covered:
- Wood choice
- Gluing up neck blanks
- Truss rod instalation
- Cutting neck joint
- Scale lengths
- Fretboard radius
- Making fret board
- Making peg head overlay
- Custom inlay
- Drilling tuner holes
- Gluing on fret boards
- Carving necks
The final set of the electric guitar neck gives the guitar its overall feel and tone. You'll learn to assemble your guitar with this in mind to give your guitar perfect feel.
Topics covered:
- Setting neck to body
- Fitting neck joint
- Final neck set
- Final shaping of neck, heel and body
- Finish sanding
- Masking for finishing
- Installing neck hangers
You'll finish your electric guitar with the same methods used by guitar companies in the '50s and '60s - techniques that have stood the test of time. See how to get a classic sunburst with a vintage look using high gloss nitrocellulose lacquer.
Topics covered:
- Masking bindings
- Body filling
- Body wood stains
- Spraying techniques
- Spraying sun burst
- Clear coats
- Wet sanding
- Buffing
Now that you've built a custom guitar, you'll choose the wiring and pickups - pickups that you'll wind yourself, giving you more control over the tone of your guitar.
Topics covered:
- Grounding plates
- Pick up winding
- Pickup installation
- Wiring volume pots
- Wiring tone pots
- Wiring switches
- Wiring output jack
- Bridge and string grounding
Learn how to assemble and set up an electric guitar to factory specs. Our methods make the job much easier, and cut your setup time in half - skills you'll use every day.
Topics covered:
- Pickguard placement
- Bridge placement
- Tuner installation
- Installing strap bottoms
- Fret dress
- Nut
- Bridge set up
- Action
- String tree placement
- Pick up height
- Intonation
- Final buff and polish
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In today's market, detail work such as hand cut mitered purflings on the top, back and sides show the talent and commitment to excellence of a true craftsman. In addition, the side port is a popular feature offered by many contemporary Luthiers. Your finger style acoustic will incorporate all of these features plus many new lessons that will elevate you to the next level of guitar building.
Topics covered:
- Finger Style guitar layout and design
- Selecting wood
- Matching top sets
- Matching back and side
- Joining tops and backs
- Thickness sanding
- Bending the sides
- Cutting the rosette and soundhole
- Fitting the sides to the mold
- Gluing in head and end blocks
- Fitting kerfing and linings
- Shaping side braces
- Scalloping back braces
- Fan style X braced top bracing
- Assembling the body
- Cutting binding and purfling slots
- Mitering purflings
- Binding
- Cutting the mortise
- Drilling neck mounting holes

CLASS: Finger Style Steel String 2 Neck
One of the most popular acoustic guitar designs is an elevated neck joint with the neck/body joint at the 12th fret. Focusing on this format opens an area of guitar building and tone that are overlooked by other builders. In addition, the side port is a popular feature offered by many contemporary Luthiers. You'll expand your skills by focusing on a different style of neck layout and how it affects the top bracing and tone.
Topics covered:
- Scale length
- Making fretboards
- Binding fretboards
- Fret markers
- Making the neck
- Peghead designs
- Peghead overlays and laminates
- Tuner layout and fitting
- Truss rod installation
- Gluing fretboards
- Shaping necks and heels
- Neck sets
- Side markers
- Heel cap and laminate

CLASS: Finger Style Steel String 3 Finishing
By this time you'll be very familiar with our spray booth, and you'll notice a significant improvement in your finishing technique. We will also cover how to deal with side and back purflings during the finishing process.
Topics covered:
- Scraping binding and purflings
- Finish sanding
- Using spray guns
- Wash coats
- Fillers
- Clear coats
- Wet sanding
- Buffing

CLASS: Finger Style Steel String 4 Setup and Assembly
Final setup and assembly are the means to well-balanced tone, and most people consider these to be the most challenging aspects of the course. The Finger Style Steel String guitar setup can prove to be especially challenging in order to get the dynamic tone this instrument has to offer.
Topics covered:
- Final neck sets
- Bridge layouts
- Gluing bridges
- Installing tuners
- Fitting bridge pins
- Leveling frets
- Dressing frets
- Making nuts
- Making saddles
- Final setup
- Final buff and polish
CLASS: VOICING, LEVEL 2 Materials measurement and data collection
New concepts in measurement and data collection, helping the student understand and quantify the material properties of wood.
Topics covered:
- Using measurements to select materials
- The value of quality materials
- Importance of record keeping
- New data collection methods
- Material properties of wood: density, modulus of elasticity,
- Determining Modulus of Elasticity
- Dynamic and static determination of Modulus of Elasticity
- How to obtain and measure a tap tone
- Using an FFT analyzer
- Speed of sound and quality
- Thickness sanding to a deflection
- Utilizing MOE, speed of sound, quality measurements
- Setting standards for top plates



